6 speed manual 2002 cummins shifting problems

Why is my 6 spd manual tranny hard to shift into all gears. Select this link to see what models that used this 6 speed transmission. In terms of its uses in the light duty diesel market, it was factory installed as an option in the 2000 through early 2005 model year rams, replaced in midmodel year 2005 by the g56. I have a 2001 ram 3500 cummins with the 6 speed manual trans with about 170,000 miles. Ask an expert having ford zf s650 6 speed manual transmission problems. Our exchange vp44 injection pumps are rebuilt in house at our terre haute indiana location with all the latest bosch oem updated parts. Im having some problems with the transmission on my 2000 f250, 7. Dodge ram 2500 questions when pusshing on clutch pedal.

Rust issues even on cleaner trucks, check the bottoms of the doors. The getrag g360 manual transmission is favored to the automatic and much more reliable. Manual transmission dodge 5 speed to 6 speed conversion. If it was a 12v or a 24v second gen i would say it could be the tps. This is especially true for diesel newbies hungry to get their hands on one of these legendary inlinesix mills. They replaced this and i had my hopes up that this was going to resolve my problem but my shifting problems remain. This is not an uncommon problem with the 5speed transmission in the dodge cummins diesel trucks. Over time, abusing the transmission by shifting too hard or by grinding gears by not fully disengaging the clutch prior to shifting can damage the transmission. Speed,rpm, and gear all have to match, as pullin said, a slight rev and rpms come up to let you shift. The nv5600, however, is a brute that appears to have the muscle it takes to get the job done.

The worst complaints are transmission slipping, transmission not shifting gears. Zf s650 6 speed transmission midwest transmission center. I got a 4 mbrp exhuast, edge juice box wattitude, fass fuel system, and 40hp injectors with tranny mods comming real soon. I have owned three dodges 2002 2500 wcummins, 2004 2500 wcummins, and 2006 3500 with cummins. I still want to get a new cummins with a manual transmisison in the far future.

Both 5 speed transmissions that had their own little idiosyncrasies. Complete manual transmissions for dodge ram 3500 for sale ebay. Ideal for dodge ram cummins pickup trucks and other vehicles with manual transmissions. Dodge ram transmission problems page 6 car forums at. Nv5600 6 speed manual transmission diesel power products. Before taking it to a shop, troubleshoot your 5speed transmission using these tips. How to troubleshoot 5speed transmission problems it. In order to take advantage of rpm and not put stress on the transmission by improper shifting, i marked my gage with colored tape as a handy reference for staying within the proper rpm values. Im assuming its an automatic transmission, which may or may not. Having ford zf s650 6 speed manual transmission problems. Zf designed this transmission for high torque applications, heavy hauling, and diesel applications. Fixing the 68rfe transmission with bd diesel performance.

Up shifting is sort of ok but down shifting it is difficult to get into gear clutch pedal fully depressed. I just bought an 06 dodge ram 2500 slt with the cummins, i was. South bend clutch nv4500 nv5600 g56 6 speed 6 speed dodge. Shifting 7 speed spicer skip the clutch, just shift without it and it will be smoother. At last a real heavy duty transmission to work with your cummins engine. I read on other forums about speed control sensor and i replaced both still nothing. I believe a nv5600 as long as you have the bellhousing from a 5. The zf s650 was used by ford starting in 1999 an gm started using this six speed in 2001.

I took it in and it indicated it was the speed control sensor. Ford started using zf s650 manual transmissions in 1998 and gm chevrolet started using it in their 2002 model year units are not interchangeable as the cases, input and output shafts are. Transmission shifting issues due to failed replace pressure solenoid on. Can someone explain me the 6 speed plus manual tranmission for international. Part of the problem is the plethora of manual transmission lube choices. If you own a 19942002 12 or 24valve cumminspowered ram truck and have had automatic transmission problems, youre most definitely not alone. This 6 speed unit is available for 2wd and 4wd applications, we can also a clutch and flywheel, the new clutch has an 1. Driving sounds cummins 24 valve nv5600 6 speed manual. Sometimes referred to as a transmission cooler return filter, this transmission component cleans the transmission fluid. I have had to have my clutch replaced already and it isnt because i dont know how to drive a clutch.

The transmission shifted easily, i had no trouble finding the gears, the transmission was quieter than my nv4500 5 speed and, unlike my 5 speed which always seems to scratch through the 3rd gear synchronizer, the 6 speed was buttery smooth. The 68rfe, a sixspeed automatic transmission, hasnt started its journey of life as a dependable option. Replace pressure solenoid in transmission valve body to fix. There are some significant rpm ranges that the book discusses with respect to manual shifting in differing terrain.

Reverse is the toughest and i often have to get it into a forward gear, roll the truck a couple inches forward, and then grab reverse quick. Shifting on his own comfortably and efficiently zf provides a manual transmission with premium qualities. Has anyone here tried adapting a zf5 or zf 6 speed manual transmission to a cummins motor. Cummins to zf6 speed manual dodge cummins diesel forum. Our kit offers heavy duty performance with improved ratios plus an additional 6th gear. I have a 2006 ctd with the 6 speed and there is another set of problems here. This 6speed transmission offers smoother shifting, using triplecone synchronizers on the 1st and 2nd gears and doublecone. Not positive but i remember hearing that somewhere.

It offers shifting comfort on the highest level to the driver, and by means of numerous technical details, it provides lower fuel consumption at the same time. Fortunately, using the wrong lubricant usually causes shifting problems particularly with the nv4500hd long before total failure occurs. When the truck is not moving it is hard if not impossible to get it to go in gear. Tips on common manual transmission problems and exploded parts diagram from mtc. The getrag g238 6speed manual transmission was used in the dodge ram 1500 with the 4. After several months it started having trouble shifting from 2nd to 3rd again and i continued to baby it until recently when my check engine light came on. What are the dtc codes related to dodge ram 2500 transmission problems. A sign that the filter is going bad is when the dodge ram takes. The most recently reported issues are listed below. Ram 2500 hard shifting dodge ram forum dodge truck. I have to have the clutch absolutely jammed to the floor, and then if it goes into 1st, it goes in really hard. The nv5600 is a six speed manual transmission built by new venture. So you have three things to look at trans filter, valve body right above the trans filter looking from underneath, the filter actually connects into it or the shift solenoid.

Clutch trouble diagnosis clutch chatters and grabs. I have been talking with frightliner about this, and i need help. Top problem areas to look at on 9802 dodge cummins secret tips for. However, this can be abused if you are not a skilled driver. Take a ride in my 2017 ram 2500 tradesman with the 6. In this video i drive around a relatively stock 2001 dodge ram 2500 with the. Out of the blue my truck became hard to shift into any gear.

The shift cable is fine, the transmission fluid is good. A dodge ram 3500 begins to delay shifting when there is a problem with the transmission filter. The nv5600 6speed brings a new meaning to the term light duty. Gear vendors auxiliary overdrive 20% improvement in economy, dodge np435, g360, nv4500 or nv5600, pickups and rvs with 5 or 6 speed manual transmissions. Hunting between 2nd and 3rd gears while trying to maintain a constant speed of 35 mph.

Despite all the performance potential and welldocumented durability the b series cummins is known for, a lot of folks tend to overlook its shortcomings. Save engine life, towing and hill climbing gear splitter. Chipped teeth in the shift colleen, where it engages in the teeth of the gear, can cause grinding. For 2006 and 2007, the g56 6 speed manual replaced the nv4500. In the past, we have only had available the getrag 360 and the nv4500. Nv5600 6speed manual transmission rebuilt at 140,000 miles. Some of the 99 and 2000 nv5600 were behind standard hp output cummins, so they had a 1. I love this setup, especially since its been deleted and tuned. Dodge ram 2500 diesel hard to shift the 6 speed manual.

Manual transmission shifting problems the diesel stop. Unfortunately, some of the truck owners find the weak link of the entire truckdrivetrain combination. The later model ram 2500 diesel has the 6speed 68rfe. Dodge ram 2500 owners have reported 14 problems related to manual transmission under the power train category. How to rebuild a mercedesbenz 6 speed g56 manual transmission in a dodge ram with a cummins turbo diesel.

Dodge ram 3500 auto transmission problems it still runs. The 47re transmission in these trucks is not a favored transmission among cummins owners. Killer dowel pin kdp problems affected this model year, which creates. The new truck pulling a trailer would quickly buzz to the red line gear after gear. I had the clutch replaced by a preformance diesel shop 1 year ago. I have a 2007 dodge ram 3500 replaced clutch twice in the past six months when i push the pedal to the floor truck will not go into gear when i release pedal about halfway i can shift through all the gears when i put it in gear and push the pedal to the floor truck starts. Went to go pickup some new wheels for my grey cummins today, figured i should take the 06 blue cummins with the g56 manual transmission. I have a 2001 ram 3500 cummins with the 6 speed manual.

I found a link that makes the plates for putting a cummins in a ford truck, but id consider the zf in my dodge truck if possible. Well i think that the 20022004 5 speed is the nv3500. Having issues diagnosing problems with your dodge g56 6 speed manual transmission we can help. Cummins 6speed g56 transmission disassembly youtube. The g360, nv4500hd, and nv5600 all use radically different lubricants. Up grade the shifting performance of your zf s650 with our short throw shifter kit. I just know that from 2002 to 2004 the manuals are 5 speed and 2005 to 2008 they are 6 speed. They also replaced the throwout bearing, a hydraulic line unit and a broken clip at the pivot point of the throwout bearing arm. Ramcummins diesel buyers guide, model year information. Tf727 3speed automatic 8993, getrag 5speed manual 89 93. Quote what i can tell you is that its called the es0667b.